eSort™ Technology

Unrivaled Flexibility that Re-envents Automated Sorting Systems

eSort™ Technology from RTA Enhances Your Automated Sorting System

eSorters are intelligent, modular, and flexible automated sorting system technology that processes and generates manifests for receiving or shipping cartons or poly bags and sorting B to C, e-Commerce orders for shipping, but it doesn’t end there, with eSort™ the applications are truly endless.

The Z1 sorts 1 oz. poly bags in-line with 14 lb. cartons at 40 units per minute with an extremely low 5-inch profile that allows units to be stacked two and three high to double and triple rate to a single destination.

eSorters are the best entry level sorter technology for Omni-channel companies because of the simplicity, flexibility, modular design, and price point in the MHE industry.

Unrivaled Flexibility

Our pre-engineered eSort™ ready to run modules plug together via Ethernet cables, allowing for limitless combinations. Separate scanner, conveyor, eSorters and merge modules communicate and learn from each other to track and sort items accurately with 100% sort verification. All modules combine to a single small spare parts list with hot swappable components and embedded shared learning control cards.

Embedded Shared Learning

When replacing a card, it merely has to be plugged in then the install button pressed for 5 seconds and the card is automatically reprogrammed by the two cards on each side of the replacement card.

The Patented eSort™ technology is innovative and unique, offering Plug in and Run modules that talk to each other and combine to provide a seamless sortation system capable of being stationary or mobile with configurable rates and sorter layouts. Two connections, 24v DC and Ethernet, allow control cards in each module to be recognized and automatically integrated into the system providing zone by zone tracking and control of every parcel.

eSort™ Hardware Components

There are 4 Component that make up the System

G4 eSorter

The most versatile modular sorter available, The G4 eSorter simply plugs straight in to IMAC standard MDR accumulation beds and runs using the same controls and configuration and can even accumulate just like regular ZPA and sort at 30 units per minute.

  • Patented
  • Capable of handling 65lb. Boxes to 1 oz Poly Bags
  • Sort Rate = 30 units per minute
  • Run On Demand Technology – Sensor Array Controlled
  • Sensor Array Confirmation Eyes at Discharge Locations
  • Input Power can be 120V or 230/460 3 Phase to Power Supplies
  • No Air Required 24v DC Drive
  • IMAC Insight Pulse Rollers
  • Modular Design Easily Reconfigured
  • 27″ Wide x 33″ Long (Standard Unit)
  • Units can be located Back to Back or with an Intermediate Zone
  • Heavy Duty 3″ x 3″ x 3/16 Square Tube Frame Supports

Z1 eSorter

This light duty versatile modular sorter handles polybags to light duty boxes and plugs straight into standard IMAC MDR accumulation conveyor and like all eSorters it can accumulate like regular ZPA while using the same controls.

  • Patented
  • Capable of handling 14lb. Boxes to 1 oz Poly Bags
  • Sort Rate = 40 units per minute
  • 5” High profile allows for multi-level sorters (high volume)
  • Run On Demand Technology – Sensor Array Controlled
  • Sensor Array Confirmation Eyes at Discharge Locations
  • Input Power can be 120V or 230/460 3 Phase to Power Supplies
  • No Air Required 24v DC Drive
  • IMAC Insight Pulse Rollers
  • Modular Design Easily Reconfigured
  • Units can be located Back to Back or with an Intermediate Zone
  • Heavy Duty 3″ x 3″ x 3/16 Square Tube Frame Supports

Z4 Box & Tote 90 Degree Low Profile eSorter

The heavy duty workhorse of the eSort team. The Z4 is a versatile modular sorter handles heavy to light duty boxes and plugs straight into standard IMAC MDR accumulation conveyor and like all eSorter’s it can accumulate like regular ZPA while using the same controls. The Z4 is the backbone of the SARA dock receiving and manifest sorting system developed by RTA & IMAC.

  • Patented
  • Capable of handling 75 lb. Boxes
  • Sort Rate = 30 units per minute
  • Accumulate on the sort position
  • Run On Demand Technology – Sensor Array Controlled
  • Sensor Array Confirmation Eyes at Discharge Locations
  • Input Power can be 120V or 230/460 3 Phase to Power Supplies
  • No Air Required 24v DC Drive
  • IMAC Insight Pulse Rollers
  • Modular Design Easily Reconfigured
  • 28″ Wide x 34″ Long (Standard Unit)
  • Units can be located Back to Back or with an Intermediate Zone
  • Heavy Duty 3″ x 3″ x 3/16 Square Tube Frame Supports

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